automated roll warehouse applicability

High-bay warehouse
– A flexible warehousing method for multiple uses

The high-bay warehouse, also known as ASRS, is a highly scalable and customizable storage solution that adapts to a wide range of needs. Thanks to its performance, it is particularly well suited for demanding capacity and sorting requirements, while its simple structure also makes it an excellent solution for buffering and shipping in smaller-scale production. Smart design and a solution correctly dimensioned to actual needs also enable more cost-effective construction.

Below, you can explore customer cases where a high-bay roll storage was the most suitable solution for the mill.

Automated warehouse references

Please click the image for more detailed information on each customer case.

Mondi Štětí »

Starting point: Limited space for expansion

New PM10 was constructed on an existing mill site with very limited space available for dispatch operations. The mill’s broad product portfolio posed challenges for SKU management in shipping.

Solution: Buffering with high-bay warehouse

A compact, automated on-site warehouse with capacity to store and sort rolls, and avoid shipping incomplete orders. Simplified, enhanced logistics and improved customer service.

Saica El Burgo de Ebro »

Starting point: Distributed manual warehousing

Four production lines produced a multitude of different rolls to various external storages. Insufficient storing capacity, causing the need to use external warehouses.

Solution: Centralized automated warehousing

A centralized automated high-bay roll warehouse on the factory site, capable of handling high volumes and a wide range of SKUs. Efficient shipping operations with short truck turnaround times.

MM Kotkamills »

Starting point: Outsourced sheeting

External third-party companies provided the cartonboard sheeting to mill’s customers. The process was intended to be carried out entirely in-house at the mill site.

Solution: In-house sheeting

Intermediate roll storage serving new sheeting center. Fully automated and streamlined roll flow from production to sheeting, with high-bay storage as an integral part of the production process.

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“This kind of rack storage solution was a new idea to us, and we were bit skeptical at first, but the benefits it offered compared to alternatives were overwhelming. We got interested – it would be perfect fit for our needs.”

Helmut Riesenberger, Senior Project Manager, Mondi

TCO savings with warehouse automation

Space

Space optimization with streamlined infra

Vertical high-bay storage reduces the required footprint by up to 80%, while lean integration enables connections across multiple levels and from multiple sides.

Automation

Less handling with automation

With warehouse automation the staffing levels and the clamp truck fleet can be reduced by up to 85%. In addition, one-touch handling improves safety and ensures higher, more consistent product quality.

Integrated logistics

Supply chain optimization

Truck and train turnaround times are significantly improved, with less than 20 minutes from order discharge to shipping.

Pesmel – One-stop-shop for warehouse automation and intralogistics

We offer a single-source solution for intralogistics and ASRS (Automated Storage and Retrieval System), backed by a deep understanding of our customers’ needs. Whether it’s early-stage brainstorming, detailed engineering, or the provision of hardware and control software, our customers receive comprehensive one-stop-shop service from a dedicated team of specialists. Continuous development and engineering excellence are key elements of our competitive advantage.

Do you want to know more?

Get in touch with Pesmel’s specialist.

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High-bay warehouse – A flexible warehousing method for multiple uses