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Smart tire storage for agile customer service

Efficient in-mill logistics play a central role in ensuring reliable and responsive customer service in today’s tire industry. Manufacturers and distributors require ASRS solutions that support short delivery times while accommodating varying order sizes and a wide range of SKUs. At the same time, these systems must remain flexible enough to adapt to changes in production volumes and market demand.

The Pesmel tire storage  is based on pallet-free warehousing, enabling combined storage and order picking within the same system. Designed for seamless integration with tire plant operations – or as a standalone distribution center – each solution is tailored to the customer’s requirements, whether a new facility or an existing plant.

For companies seeking to enhance delivery performance and manage growing product complexity with confidence,
the Pesmel high-bay warehouse offers a proven and adaptable intralogistics approach.

Key features of the Pesmel ASRS solution

Agile

Picking and dispatching time
cut by two-thirds
Storing and order picking is combined and done in the storage, which greatly improves warehouse logistics and reduces the time spent on receiving and shipping tires.

Flexible

Warehouse that adapts to variations in customer orders and market demand
The high-bay storage units help with the peaks the mills experience, as every tire in the storage is accessible and ready to be shipped. The automated warehouse stores individual tires and not a whole pallet load or cages, which means just one particular tire or tire set is taken from the warehouse as needed, instead of the entire load.

Compact

Warehouse automation with half the footprint and highest storing density
In the storage the tires are stored on racks in vertical position without pallets. High-bay storage gives a footprint reduction of 45%, with the highest storing density compared to traditional solutions using pallets.

Smart order picking

In an automated high-bay warehouse operating without pallets, the collection of complex orders – containing hundreds of different SKUs – is easy, fast and accurate. This significantly boosts the efficiency of the entire supply chain.

The Pesmel ASRS has an uncomplicated layout
with four key elements

Stacker crane

All tire movements, both storing and order picking, are handled by stacker cranes connected to the conveyor lines via tire feeders or industrial robots.

Racking

Tires are stored without the use of pallets, providing an efficient handling method that saves time, space, and equipment costs. This gentle storing method eliminates the risk of tire deformation during warehousing. Each freestanding or rack-supported building structure is specifically engineered to meet local environmental conditions.

Conveyors

The warehouse includes a dedicated conveying system that integrates tire production lines with the warehouse and the transport vehicles in the dispatch area.

Warehouse management software

Pesmel’s tire warehouse management system controls the operations of all warehouse equipment with detailed view and access into tire handling operations and locations. Continuous monitoring linked to system automation provides overall control of tire movements.

Reference:

TransTire – The next generation of tire logistics »

Reference:

Revolutionizing Internal Tire Plant Logistics from Top to Bottom »

Reference:

Optimizing the supply chain with Material Flow How® concept »

One-stop-shop for intralogistics
and warehouse automation

We offer a single-source solution for intralogistics and ASRS, backed by deep understanding of the customer needs. Whether it is early-stage brainstorming, detailed engineering, or the provision of hardware and control software, our customers receive comprehensive service from a dedicated team of specialists. Continuous development and dedicated engineering  are key elements of our competitive advantage.

Click to learn more: Pesmel Material Flow How concept for tires.

Get in touch.

If you have any questions or would like further information or discussion, please don’t hesitate to contact us. We would be happy to provide more details and explore how we can support you with your intralogistics challenges.

Tire industry contacts »
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    Pesmel Oy
    P.O. Box 14 (Päntäneentie 3)
    61801 Kauhajoki
    Tel. +358 20 7009 600
    Email: pesmel(at)pesmel.com

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    Privacy policy »
    Pesmel General Purchasing Conditions of Goods and Services (21.3.2021) »
    Pesmel Yleiset ehdot tavaroiden ja palveuiden ostamiselle (16.03.2021) »
    Pesmel General terms and conditions for spare parts and maintenance (Rev07 26.01.2022) »

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